• Senior Manufacturing Process Engineer

    Location US-TX-Fort Worth
    Job ID
  • Overview

    Zebra empowers those on the front line in retail, healthcare, transportation and logistics, manufacturing and other industries to achieve a performance edge - an edge that translates to delighted customers, good patient outcomes and superior business results.


    As the pioneer at the edge of the enterprise, our products, software, services, analytics and solutions are used to intelligently connect your people, assets and data.


    Real-time information – gleaned from visionary solutions including hardware, software and services – gives organizations the competitive edge they need to simplify operations, know more about their businesses and customers, and empower their mobile workers to succeed in today’s data-centric world.


    Specifically this role would ensure we maintain efficiency within our operations by designing and implementing solutions using Lean Six Sigma to improve lead-time, reduce cost and optimize space.  



    • Define and improve reconfiguration and Warehouse processes
    • Mange and improve Engineering Change process
    • Create Standard works and procedures
    • Ensure Asset Management and Lifecycle control processes are maintained.
    • Define and improve standard Hrs. for the reconfiguration area and the warehouse
    • Times Studies/Most analysis
    • Determine Value Add vs. non Value Add activities and eliminate or reduce them
    • Review Layouts base on standards criteria
    • Continuous Flow (Process, Material and People flow)
    • Optimize the Space utilization (manufacturing, packing, configuration, warehouse, etc.) and reduce it.
    • Capacity Analysis
    • Capacity analysis for DL, IDL, machines, test equipment and all resources required on the operation.
    • Evaluate fixtures, machines and test equipment for ergonomics and times analysis before been implemented on the production line..
    • Track and improve the Reconfiguration and Ware House Lead time
    • Evaluate and give input to design for ease of assembly. And reconfiguration
    • Review packaging material for better handle and price reduction.
    • Drive the Lean Transformation initiatives an support the lean transformation Plan.
    • Work with the cross-functional team to meet the critical metrics like quality, cost, delivery, lead time and Service
    • Support test systems for product reconfiguration at Distribution Centers. Diagnose issues, work with test developers located remotely at design centers for issue resolution.
    • Work with account teams to perform product firmware / software update validations, structure product BOMs to capture FW/SW, develop and document processes for mass production of product downloads, including using tools for wireless download.
    • Develop and provide ongoing technical improvement plans and status reports on progress.
    • Products to support include label and card printers, and based Android mobile computers.
    • Resolves/leads complex development/ problem resolution / improvement projects. Continuous innovation.  
    • Support DC site in the US, as well remotely partner  and possible act as backup with the other engineers in the Netherlands, Singapore, and Shanghai.
    • Minimal travel required.


    • U.S. Only:
      • Bachelor's degree in Electrical, Industrial, Electronics or Software Engineering with a minimum of 10 years related manufacturing electronics industry experience or equivalent.
      • Proactive and results oriented
      • Ability to perform product software / firmware updates
      • Ability to define problems, collect data, establish facts, and draw valid conclusions, and develop business optimized responses
      • Proficient in standard desktop applications with specialization in product testing and associated software tools.
      • Test script modification and familiarization with test instrumentation.
      • Knowledge with some experience in operating and Troubleshooting Automated Test setups.
      • Ability to design and implement test plan
      • Good verbal and written communication skills in a multi-cultural, technical environment.
      • Familiar with data collection systems.
      • Effective management skills to handle multiple priorities
      • Six Sigma knowledge (black belt, green belt or yellow below) a plus 

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